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Ceramic Structured Packing
 
Ceramic surface can generate
extremely thin film liquid flow and tortuous vapor flow passages
promote mixing of liquid and vapor and, at the same time, general
little pressure drop. These are reasons for AceChemPack ceramic structured
packing have the same mass transfer efficiency as metal packing.
Meanwhile, AceChemPack ceramic structured packings are much more resistant to corrosion and high
temperature than metal packing. The surface structure of ceramic
packing could promote wetting and keep liquid hold-up to a minimum.
Features of
AceChemPack ceramic structured packing:
-
High liquid & vapor loading, Column
diameter could be designed
smaller for new equipment and capacity could be increased
dramatically for existing column revamp. -
High resistance to nearly all mineral and organic acids and
derivatives, partly resistant to alkalis.
-
High mass-transfer efficiency. Much higher specific surface
area than random packing. -
Low pressure drop, considerable energy savings. -
Wide turndown ratio. Easy to scale up. -
Suitable for all sizes of column.
Application:
Ceramic structured packing
was not only widely used in coal gas washing tower,
fertilizer heat gas saturation tower, naphthalene washing
tower, ammonia washing tower, but also as the support for heat
exchange machine , catalyst, and suit for a big tower
rebuilding/revamp. visit detailed
typical applications.
Specifications:
|
Model. |
Specific
surface
m2/m3 |
Bulk density
kg/ m3 |
Void ratio
% |
angle |
Pressure
drop mmHg/m |
Theo. plate
m-1 |
Hydraulic
diameter mm |
Liquid load
m3/m2h
|
Max. Factorm/s
(Kg/m3)-1 |
|
125Y |
125 |
320 |
90 |
45 |
1.8 |
1.8 |
28 |
0.2-100 |
3.0 |
|
160Y |
160 |
370 |
85 |
45 |
2 |
2 |
15 |
0.2-100 |
2.8 |
|
250Y |
250 |
420 |
80 |
45 |
2 |
2.5 |
12 |
0.2-100 |
2.6 |
|
350Y |
350 |
470 |
78 |
45 |
2.5 |
2.8 |
10 |
0.2-100 |
2.5 |
|
400Y |
400 |
500 |
75 |
45 |
3 |
3 |
8 |
0.2-100 |
2.0 |
|
450Y |
450 |
520 |
72 |
45 |
4 |
4 |
7 |
0.2-100 |
1.8 |
|
550Y |
550 |
620 |
74 |
45 |
5.5 |
5-6 |
6 |
0.18-100 |
1.4 |
|
700Y |
700 |
650 |
72 |
45 |
6 |
7 |
5 |
0.15-100 |
1.3 |
|
Obliquity/Dip Angle: 30℃
(degree) |
|
100X |
100 |
280 |
92 |
30 |
1.5 |
1 |
30 |
0.2-100 |
3.5 |
|
125X |
125 |
300 |
90 |
30 |
1.8 |
1.5 |
28 |
0.2-100 |
3.2 |
|
160X |
160 |
350 |
85 |
30 |
2 |
1.8 |
15 |
0.2-100 |
3.0 |
|
250X |
250 |
380 |
80 |
30 |
2.5 |
2.3 |
12 |
0.2-100 |
2.8 |
|
350X |
350 |
450 |
78 |
30 |
3 |
2.5 |
10 |
0.2-100 |
2.6 |
|
400X |
400 |
480 |
75 |
30 |
4 |
2.8 |
8 |
0.2-100 |
2.2 |
|
450X |
450 |
500 |
72 |
30 |
4.5 |
3-4 |
7 |
0.2-100 |
2.0 |
|
470X |
470 |
440 |
75 |
30 |
5 |
5 |
7 |
0.2-100 |
1.8 |
|
550X |
550 |
620 |
74 |
30 |
5.5 |
5-6 |
6 |
0.18-100 |
1.4 |
|
700X |
700 |
650 |
72 |
30 |
6 |
7 |
5 |
0.15-100 |
1.3 |
Composition
|
Item |
Value |
Item |
Value |
|
SiO2 |
≥72% |
Al2O3: |
≥23% |
|
Fe2O3 |
≤0.5% |
MgO |
≤1.0% |
|
CaO |
≤1.0% |
Other |
2% |
Physical Property
|
Item |
Unit |
Value |
| Specific gravity |
g/cm3 |
2.5 |
| Water absorption |
wt% |
≤0.5 |
| Acid resistance |
wt% |
≥99.5 |
| Loss in burn |
wt% |
≤5.0 |
| Max. operating Temp. |
℃ |
800 |
| Crush strength |
MPa |
≥130 |
| Moh’s Hardness |
Scale |
≥7 |
Tolerance
|
Tower Diameter Фmm |
200 |
200-400 |
400-800 |
800-1200 |
1200-2000 |
2000-4000 |
4000-6000 |
>6000 |
|
X (mm) |
-10 |
-12 |
-15 |
-18 |
-20 |
-25 |
-28 |
-32 |
|
Y (mm) |
-5 |
-6 |
-8 |
-10 |
-12 |
-15 |
-18 |
-20 |
Typical application of Ceramic Corrugated
Structure Packing:
100X
Specially suitable for
refinery of oil with high content of sulfur, AceChemPack ceramic
structured packings are of excellent acid resistant performance. It is a
good choice desulfurization apparatus.
250X,Y
Widely used in the separations
for mineral reactant
solutions, rectify distillation
of organic acid solutions
as well absorption/recovery of sulfur acid
solution.
350X,Y
Widely used in the acid
dehydrators to reduce
reflux, increase acetic acid and
lower column operation
temperature. Excellent
separation performance for high vacuum distillation , such as glass
industry which needs high temperature resistant and corrosive resistant
packing.
450X,Y
Widely used in
absorption, desorption, Separation of corrosive system of fine
vacuum distillation requiring the theoretical plate 4-5, economic
loading range: F factor 1.5-2.
700 X
Specially designed for the high
mass-transfer efficiency fine rectify distillation of corrosive system
which produce high quality and high purity products.
Note: every 3 to 4 meters high of this structured
packing, a support grid should be installed.
We also have: Ceramic Corrugated
Structure Packing with hole
Other
products:
Ceramic Saddle Ring,
Ceramic Super Saddle Ring,
Ceramic
Cascade Ring,
Ceramic
Pall Ring,
Ceramic Cross-partition Ring,
Ceramic Y Form Ring,
Ceramic Conjugate Ring,
Ceramic Raschig Ring,
Ceramic Oval hole Chain,
Ceramic Y Chain,
Ceramic Structure Packing
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